Shopping Cart
×
0

Controls Retrofits

Retrofit any control system — PLC, HMI, Motion, Safety, CNC, and more — with modern technology from ASI. Extend your equipment’s life by 10 to 20+ years, boost reliability, and achieve like-new performance for a fraction of the equipment replacement cost.

Control Retrofits That Bring Old Equipment Back to Life

PLC Retrofits

Upgrade legacy PLC systems to modern platforms that improve reliability, speed, and serviceability. ASI handles migrations from outdated PLC hardware to current-generation platforms from all the leading brands.

Streamlined Migration

Our engineers ensure seamless upgrades without disrupting production.

Improved Performance

Experience faster logic execution, better diagnostics, and improved data connectivity.

Long-Term Support

Modern platforms ensure parts availability, software updates, and easier maintenance for years to come.

CNC Retrofits

Bring your CNC machines up to today’s standards without the cost of full replacement. ASI replaces outdated controls, drives, and operator interfaces with modern systems that deliver faster processing, improved accuracy, and greater reliability.

Performance Upgrades

Reduce cycle times, improve precision, and enhance machine responsiveness with upgraded motion and control technology.

Seamless Integration

We retrofit CNC systems to fit your existing mechanical setup, minimizing downtime while maximizing long-term value.

Enhanced Usability

Modern HMIs and touchscreen controls give operators intuitive control and access to advanced diagnostics and performance data.

Drive and Motion Retrofits

Enhance machine performance and precision by replacing outdated drives, motors, and motion controllers with modern, efficient technology.

Energy Efficiency

Modern drive systems reduce power consumption while improving performance and control.

Advanced Motion Control

Upgrade servo and motion systems for smoother, more responsive operation.

System Reliability

Reduced downtime and maintenance costs through upgraded components and better fault diagnostics.

HMI and SCADA Upgrades

Outdated operator interfaces and monitoring systems can limit your visibility and control. ASI modernizes your HMI and SCADA systems for better insight, usability, and connectivity.

Modern Visualization

Touchscreen interfaces provide real-time performance data and intuitive control.

Data Access & Analytics

Gain complete visibility into production performance through connected SCADA systems.

Cybersecurity & Compliance

Upgraded systems include enhanced security and support for modern IT/OT standards.

Complete Retrofit Solutions

Every retrofit project is custom-engineered to meet your goals — whether that’s extending the life of legacy equipment, improving uptime, or standardizing controls across your plant.

Turnkey Approach

From design and engineering to programming and commissioning, ASI handles every step of your retrofit project.

Minimal Downtime

We coordinate carefully to ensure your operations stay productive throughout the upgrade process.

Sustainable Results

Retrofits extend equipment life and reduce waste while delivering modern capabilities.

Breathe new life into old industrial control systems.

We don’t just upgrade controls — we extend the life of your machines. Replace the brain, keep the body. Modernize faster, at a fraction of the cost, and without the downtime risk of full equipment replacement.

Enhances System Reliability

Fits Your Current Systems

Optimizes Your Efficiency

Get Ahead with Modernized Controls Systems.

As your automation and control systems age, they become less capable of adapting to increased production demands. Don’t let out-of-date systems raise your operating and labor costs.

Refresh your facility with new control system upgrades at any scale.

The Southeast’s Leading Control System Integrators

Long-Term Support for Future-Ready Solutions

ASI’s work is never done. We support each of our control system designs for each of our customers through its entire service lifetime, with ongoing maintenance, troubleshooting, and training.

Sharpen your competitive edge with long-term automation and control services that evolve with your production needs.

Industry-Leading Automation Solution Expertise

Take advantage of a deep knowledge of legacy and modern automation systems alike and reap the benefits of industrial process and power control systems tailored to your operational needs.

ASI delivers automation systems built exclusively for your facilities using our best-in-class solutions.

Seamless Control System Upgrades and Integration

Your Operations won’t skip a beat with cost-effective controls retrofits and upgrades that maximize efficiency without unnecessary disruptions to your workflow or the need for full equipment replacements.

Upgrade without the downtime and see the results of improved control systems sooner.

Take control of your automation with ASI.